SphereCel SBF

 

CarbonCore’s SphereCel SBF is a pre-compressed, stitch-bonded glass fiber material which is volumized by embedding thermoplastic microspheres.

This product is particularly suitable for wet-on-wet process for producing both stable and light homogeneous laminates at the same time. The excellent characteristics result from the complete impregnation with ca. 40% by volume of the same resin used to laminate the skin layers. This sandwich material which can be laminated substitutes balsa, PVC foam material and other core materials but has the advantage of being able to adjust to the mold three-dimensionally.

This product is available in 6 mm,8 mm,10 mm and 12 mm thicknesses.

View :Working with  SphereCel SBF

View :Comparison of SphereCel SBF to Coremat 10 mm 

Preparations:

  1. Cut SphereCel SBF and the covering glass layers in the required shape. SphereCore SBC can easily be cut by using knife or scissors.
  2. Calculate the required amount of resin for all layers. For SphereCel SBF you will need approx. 400-450 g/m²/mm: e.g. SphereCel SBF 8,0 mm = approx. 3,2 kg resin.
  3. SphereCel SBFis compatible with UP and VE resin. We recommend to use standard resin for hand lay up process. Best results are achieved when using resin with a viscosity of approx. 350-600 mPas. If you are not sure if your type of resin can be used, you may laminate a small piece of SphereCel SBF for testing. If the resin is absorbed from the material within 20-30 seconds, the resin can be used for laminating Spherecel SBF

Lamination:

  1. Laminate the first glass layers on the gel-coated mold as usually and de-aerate these layers. Important notice for thick laminates: Adjust your resin system to control exothermic reaction at low level. The first glass layers can be laminated in one shot and cure before continuing with the core. However, SphereCel SBF should always be laminated onto one glass layer wet-in-wet to ensure perfect bonding of core and covering layers.
  2. Firstly impregnate the zig-zag side of SphereCel SBF with approx. half of the resin amount that is required for the core.
  3. Place SphereCel SBF onto the previously laminated glass layers with the zig-zag side facing the mold. Impregnate SphereCel SBF until the recommended amount of resin is used and de-aerate the material.
  4. While de-aerating, SphereCel SBF can easily be shaped. The edges are flattened by slight pressure of the roller. During this step you may also flatten overlapping parts or connect adjoining layers of SphereCel SBF
  5. Continue by laminating the covering glass layers onto SphereCel SBF  and de-aerate them as usual.

Mold Construction:

SphereCel SBF is the ideal core material for making durable and light molds – – – Why?

Stability of shape: Due to its low resin consumption (approx. 400-450 g/m²/mm) and when combined with mold resins, shrinkage of the mold is almost eliminated.

 

Easy and efficient processing: Dry SphereCel SBF material can be cut in the required shape simply by using scissors or a knife. When impregnated with resin, the material gets soft. Overlapping areas can easily and entirely be flattened. Wet-in-wet processing considerably reduces working time.
Resin compatibility: SphereCel SBF is compatible with UP, VE resin with a normal hand lay up viscosity. SphereCel SBF HT is compatible with epoxy resin.
Durability: Its high impact strength ensures durability and prevents damages from demolding.

 

Below please find some suggestions for composite molds made with SphereCel SBF:


Small mold Gelcoat

(11 mm thickness) 1 layer CSM 225 g/m²
2 layers CSM 450 g/m²
1 layer Sphere.core SBC 6,0 mm
2 layers CSM 450 g/m²
Laminate these layers wet-in-wet

Medium-sized mold Gelcoat

(16 mm thickness) 1 layer CSM 225 g/m²
2 layers CSM 450 g/m²
1 layer MX 600 g/m² + CSM 450 g/m²
1 layer SphereCel SBF  10,0 mm
2 layers MX 600 g/m² + CSM 450 g/m²
Laminate these layers wet-in-wet

Big mold Gelcoat

(23 mm thickness) 1-2 layers CSM225 g/m²
2 layers CSM 450 g/m²
1 layer complex MX 600 g/m²/CSM 450 g/m²
1 layer SphereCel SBF 8,0 mm
1 layer CSM 300 g/m²
1 layer SphereCel SBF 8,0 mm
2 layers complex MX 600 g/m²/CSM 450 g/m²
Laminate these layers wet-in-wet
++ For molds made in VIP, we offer SphereCel SBF Type CM . Please contact us for more detailed information++


 

 

 

SphereCel SBF is an excellent solution for making transoms up to 70 mm(2.75″) thickness. – – – Why?

High mechanical properties: Laminates made with SphereCel SBF are more resistant to pressure than laminates made with most other core materials. Furthermore, the thermoplastic microspheres inside SphereCel SBF absorb vibrations.
Water resistance: The water absorption of SphereCel SBF is comparable with solid glass laminates.
High shear strength: SphereCel SBF can be laminated and shaped wet-in-wet to connect the transom with the sides of the boat. In this way, stress is transferred to the hull of the boat. This helps to avoid microcracks in the intersection between transom and hull.

Transom Construction with SphereCore SBC

Transom Construction with SphereCel SBF

Here is a lamination suggestion for a transom of approx. 55-65 mm thickness:
++ Laminate two layers of SBF around the corner (as shown in the drawing)
to firmly connect the transom to the side walls and thus transfer stress from the transom to the hull ++

Example:

  1. Covering glass layers (outside) 7-12 mm
  2. SphereCel SBF 10,0 mm
  3. CSM 0,6 mm
  4. SphereCel SBF 10,0 mm
  5. CSM 0,6 mm
  6. SphereCel SBF 10,0 mm
  7. CSM 0,6 mm
  8. SphereCel SBF 10,0 mm
  9. Covering glass layers (inside) 7-12 mm

 

 

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